Colfax CIG Mechanical Seal Manuel de service

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GENERAL INSTALLATION, OPERATION,
MAINTENANCE AND TROUBLESHOOTING MANUAL
FOR
THREE SCREW AND CIG SERIES PUMPS
WARNING
This manual, and the pump specific Product Service Man
ual, should be read thoroughly
prior to pump installation, operation, maintenance or troubleshooting.
CAUTION
ATTENTION
Page 2 of this manual has been added to emphasize the
requirements of filling and venting the seal chamber prior to starting
pump to prevent seal leakage and failures.
Manual No. SRM00046 Rev. 08 (14-0327) AUGUST 2014
Imo Pump
1710 Airport Road
PO Box 5020
Monroe, NC USA
28111.5020
Tel: +1.704.289.6511
Email: cc@colfaxcorp.com
Web: colfaxcorp.com
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Résumé du contenu

Page 1

1 GENERAL INSTALLATION, OPERATION, MAINTENANCE AND TROUBLESHOOTING MANUAL FOR THREE SCREW AND CIG SERIES PUMPS WARNING This manual, a

Page 2

10 D.7 PIPING AND VALVES D7.1 General Piping connected to pump MUST be independently supported and not allowed to impose strains on pump casing i

Page 3

11 DANGER The Imo pump is a positive displacement type. It will deliver (or attempt to deliver) flow regardless of back-pressure on unit. Failur

Page 4 - D. INSTALLATION / ASSEMBLY

12 D.7.4 Suction Line Suction line should be designed so pump inlet pressure, measured at pump inlet flange, is greater than or equal to minimum re

Page 5

13 D.7.5 Suction Strainer /Filter Pump life is related to liquid cleanliness. Suction strainers or filters should be installed in all systems to p

Page 6 - Gap Length

14 D.7.6 System Filtration In systems that recirculate pumped liquid, downstream (pressure and/or return side) filtration should be installed. Dow

Page 7

15 NOTE: Refer to pump or pump/driver outline drawing and/or specific pump’s instruction manual for quench connection size and port locations. D.10

Page 8 - Mounting Flange

16 E. Startup, Operation and Shutdown CAUTION ATTENTION Operation conditions, such as speed, liquid viscosity, temperature, inlet pressure, di

Page 9 - Flange Mounted Pumps

17 E.4 PROTECTIVE DEVICES E.4.1 General Automatic shutdowns, emergency switches, and similar controls should be part of pumping system. They are

Page 10

18 E.7 QUENCHED SHAFT SEALS When quenching fluid is hot water or steam, apply to seal at least 30 minutes prior to pump start-up to insure seal are

Page 11 - Relief Valve

19 SEAL CHAMBER PRIMING: Fill mechanical seal chamber with liquid to insure seal does not start dry. This can be done by removing seal vent set-scre

Page 12

2 Note: This page was added because of the prevalence of seal damage and leakage caused by not venting the seal chamber before putting a pump in ser

Page 13 - Pressure Gage

20 E.11 SHAFT PACKING (STUFFING BOX) LEAKAGE Pumps with packing-type seals must be checked to insure packing gland is not too tight. Excessive glan

Page 14

21 F.1 FILTERS AND STRAINERS All filter and strainer elements should be periodically checked for cleanliness and cleaned or replaced as necessary.

Page 15 - Filling Port

22 NOTE: Make sure any seal leakage is disposed of properly. WARNING Since leakage or seal failure can be expected to eventually occur, be sure i

Page 16

23 H. TROUBLESHOOTING MALFUNCTION POSSIBLE CAUSE REMEDY Loss of Flow or Low Capacity System component malfunction Inspect all system components. C

Page 17

24 H. TROUBLESHOOTING (Continued) MALFUNCTION POSSIBLE CAUSE REMEDY Excessive or Unusual Noise or Vibration Misalignment Check pump and driver al

Page 18

25 Imo Pump 1710 Airport Road PO Box 5020 Monroe, NC USA 28111.5020 Tel: +1.704.289.6511 Toll: +1.877.853.7867 Email: c

Page 19

3 READ THIS ENTIRE PAGE BEFORE PROCEEDING FOR SAFETY OF PERSONNEL AND TO PREVENT DAMAGE TO EQUIPMENT, FOLLOWING NOMENCLATURE HAS BEEN USED IN THIS M

Page 20 - F. MAINTENANCE

4 APPLICATIONS MANUAL FOR IMO PUMPS A. GENERAL Instructions found herein cover general installation, operation, maintenance and troubleshooting of

Page 21

5 D.1 TOOLS Procedures described in this manual require common mechanics hand tools, dial indicators for alignment and suitable lifting devices suc

Page 22

6 D.5 MOUNTING OF FOOT MOUNTED PUMPS AND DRIVERS Some pumps are shipped on baseplates without drivers. For these units, install and tighten each c

Page 23 - H. TROUBLESHOOTING

7 The objective of any aligning procedure is to align shafts (not align coupling hubs) by using methods that cancel out any surface irregularities,

Page 24

8 YDial IndicatorθX1X2Dial Indicator A. Face Check (Angularity) Rotating both shafts together for one full turn, align pump and driver until shaft

Page 25

9 After pump-bracket-driver is installed into system and after piping is connected to pump, shaft alignment should be re-checked and adjusted, if nec

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